The detail
Materials, methods and where they apply.
Not every flat roof failure needs a full replacement. Below are the most common issues we repair, and how we approach each one on domestic and light-commercial buildings across Yorkshire.
Ponding correction
Where an existing roof holds water because the falls are inadequate, we install tapered insulation cuts under a fresh membrane to introduce a proper minimum 1:80 fall. This is more work than a like-for-like patch, but it's the only way to stop the ponding coming back with the next membrane.
Blister and split repair
On modern SBS felt, a blister is cut open in a cross pattern, the substrate dried, and a two-layer patch bonded and heat-sealed in. On EPDM, the affected sheet is peeled, primed and re-bonded with a matched piece extending 150mm beyond the fault in all directions.
Seam and lap repair
Failed laps on felt are cut back, the substrate cleaned and dried, and a new torched-in lap formed with fresh adhesive. On EPDM, we clean, prime and re-tape the seam with system tape, never generic mastic.
- Felt, torched cap sheet lap, minimum 100mm cover
- EPDM, primer + cured cover strip
- GRP, fresh matting bonded into original laminate
Upstand, outlet and abutment repairs
Most flat roof leaks come from the edges. We re-form upstands to a minimum 150mm above finished level, dress fresh lead over the top edge, and fit pre-formed pipe collars and drainage sumps rather than field-cut circles. It's slower, and it's the reason the repair lasts.
Deck replacement
Where the substrate is soft, we strip the affected area, replace with matched-thickness OSB3 or WBP ply screwed to firrings, and re-membrane. Where more than about 25% of the deck is soft, we recommend and price a full replacement instead, it's the cheaper answer honestly.
Residential vs commercial
Domestic flat roof repairs are usually single-visit affairs completed inside a day. Commercial repairs on trafficked or plant-loaded roofs (air-con condensers, cable runs) need reinforced patches and often walk-boards, priced fixed, and phased outside your trading hours where possible.